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现在化生猪屠宰加工需要的设备有哪些

2024-08-02 08:46:13

猪线设备

PIG LINE EQUIPMENT

 

1. 高档型三点式托胸自动电击晕机。

 

该机是本公司在消化、吸收国外先进技术基础上,率先研制成功的专利产品,是大中型牲猪屠宰厂首选的猪麻电设备,该设备集冲淋、输送、麻电于一体,解决了其他麻电设备出现的猪断骨,淤血等现象,具有效率高,出肉质量好等优点。

 

Automatic Three-point (head and heart) Electric Numb Machine

 

This machine has been firstly and successfully developed by us in mainland of China, after consulting and following the foreign advanced technology, we have been entitled patent for it which is recognized as the first choice for the large or medium slaughtering factories while choosing pig electric numb machines. Moreover, it integrates spraying, conveying and electric numb shocking together, which solves problems lie in other kinds of electric numb equipments, such as bone broken, blood blocked, etc. In addition, it has the advantages of high productivity and quality meat.

 

三点式电击晕控制箱

Controlling Box of Auto Three-point Numb Machine

 

手动麻电

Manual Electric Numb Machine

 

手麻电器适用于中、小型屠宰加工厂击昏生猪的一种麻电工具,使生猪浴后被击昏,处于短暂昏迷状态,亦可与活猪输送机配合使用。

It is a Numb Electrical Tool to shock the live pig out of consciousness, used for the medium or small slaughterhouse. The pig will be unconscious for short time when shocked after bathing. This unit also can be used with the pig conveyor.

 

 

简易骑跨式麻电机

Straddle Electric Numb Machine

 

该机是生猪屠宰工艺的首道设备,它用电将生猪麻昏,以利刺杀放血。其结构简单,体积小,操作使用安全方便。是较为理想的屠宰设备之一。

It is the first working procedure equipment of the live pig slaughtering technique. It makes use of electricity to shock live pig unconsciously. So that is convenient for pig killing and bloodletting. Simply structure with small bulk, safe and easy to operate, common recognized as one of the perfect slaughtering equipment.

 

活猪输送机

该机用于毛猪的活挂输送,也可配合手麻电器使用。其结构简单,体积小,维修方便,操作使用简单,适用于中小型屠宰厂家使用。

Pig Straddle Conveyor

It is conveying equipment for live pig to hoisting, and it can be used together with Manual Electric Numb Machine. Very suitable for medium and small slaughterhouse, has the advantages of small volume, convenient maintenance and simplicity of operation, etc.

 

2. 卧式放血机

Horizontal Flat Conveyor with Bloodletting Groove

击昏后的毛猪通过滑槽滑入卧式放血平板输送机上持刀刺杀放血,通过1-2分钟的沥血输送,猪体有90%的血液流入血液收集槽内。这种屠宰方式有利于血液的收集和利用,也提高了宰杀能力。也是和三点式电击击晕机最完美的组合方式。

The stunning pigs are slide onto the horizontal flat conveyor trough runner, which will prick the pigs after 1-2 minutes and conveying, 90% of blood will flow into the bloodletting groove. In this way helps to the collection and utilization of blood and improved the slaughtering ability. Besides, it will be a perfect combination to work together with the Three-Point Electric Numb Machine.

3.平板输送机

Flat Conveyor

4.放血线

该机是毛猪经麻电后,扣脚,提升,刺杀,沥血,清洗等自动输送设备,可分为封闭式轨道放血输送线,管轨式放血输送线。

Vasiform Orbit Type Bloodletting Line

This unit is an auto conveying machine after making alive pigs stunning, which is used for shackling feet, killing, bloodletting and washing. It can divide into two specifications as close orbit type and vasiform orbit bloodletting conveying line.

气动卸猪机

Pneumatic Pig Unloader

 

5.立式洗猪机

VERTICAL PIG WASHER

该机是毛猪经刺杀,沥血后为清洗干净猪体而设计的设备,可使猪体干净,无污染的进入烫毛或预剥作业。

This machine is designed for washing and cleaning pig carcass after killing and bloodletting. It makes the carcass clean and without pollution to get ready for the hair scalding or pre-dehiding.


6. 蒸汽烫毛隧道

CHANNEL OF SCALDING

烫毛隧道是国内具有先进水平的猪用设备。本机根据生产量确定长度。并可实现手工及PLC远程控制。该机用在猪刨毛前,能有效的减少猪的交叉污染。(烫毛温度一般控制在60-65℃46分钟方可进入螺旋式刨毛机进行连续刨毛)

The channel of scalding is advanced level in China, the length of equipment is determined by the product capability. It allows both manual and PLC long range control. It can be used before pig shaving, which can reduced the cross pollution efficiently. (The temperature normally is controlled between 60 to 65 degree centigrad,e in the process of shaving after 4-6 minutes and enter into the Spiral Debristling Machine. )

 

运河烫

Scalding Tunnel

该机是将挂在放血线上的毛猪利用上下坡,将毛猪下到烫池内,需经过一定时间的浸烫,其特点是烫毛时间一定,比较适合猪体大小一样的生猪,烫毛效果较好。

It makes the pigs which hung on he bloodletting conveying line enter into scald pond by upraise and declivity. Besides, it is of certain time scalding and good results for scalding which is more suitable for equal sized pigs.

 

摇烫机

Swing Type Scalding Machine

 

该机是安装在烫猪池内,将毛猪进行往复推进,翻滚,并把烫好的猪体输送到刨毛机的捞耙上,为更好地刨毛做准备的专用设备。

The scalding rocker is installed inside of the pig scald pond. The pigs will be pushed forth and back, and rolled. Besides, the well scaled pig will be conveyed onto the planer. It is special equipment can make a good preparation for unhairing.

 

7. 螺旋刨毛机

Spiral Debristling

 

ZBM-11型螺旋生猪刨毛机

ZBM-11型螺旋生猪刨毛机,是国内生猪刨毛的先进设备。本机内部由U形板组成隧道,以避免猪体的打伤或打烂。内部空间开阔,可进入大小不同的猪体,刨毛工序全部由机械系统控制,两个滚筒分别由两个减速机带动。可以快速进行刨毛,可适用于不同的猪种刨毛,本机适用于屠宰量较大的屠宰场(猪体刨毛前应进行烫毛,猪体在60-65℃热水或蒸汽烫毛后三分钟方可进行刨毛)

 

TYPE ZBM-11 SPIRAL DEBRISTLING MACHINE

This is the advanced equipment of the pig dehairing in the domestic market. The inner of this machine consist of U type board to avoid hurting and breaking the body. It allows different sizes of pigs enter into it because of its wide space. The process can be controlled by machine systems and two rollers which leaded by two reduced speed machines can shave the skin fast. This equipment is suitable for the slaughtering factory with pig output.(Remark: pigs ought to scald hair before shaving and keep 3 minutes in 60-65 degree centigrade water or steam)

 

刨毛机

Debristing Machine

 

ZBM-200/ 300/400型机械(液压)刨毛机

ZBM-200/300/400 MECHANICAL (HYDRAULIC) DEBRISTLING MACHINE

 

ZBM100B型刨毛机

ZBM100B Debristling Machine

 

8. 预剥输送机

Pre-dehiding Conveyor

预剥输送线是剥皮机的配套设备适用于机械剥皮前的人工预剥、去头蹄等工作的设备,平板式适用于人工剥皮,该设备长度可根据屠宰量和厂房条件而定。

It is a corollary equipment of the dehider, and used to part away the head and feet manually in preparation for mechanical de-skinning. The flat type is suitable for manual peeling, and its length is decided by the slaughtering capacity and factory house conditions

 

卧式剥皮机

Horizontal Debarker

该机是屠宰加工厂剥猪皮的关键设备,具有生产效率高,皮张完整,卫生条件好,带肉量少等优点。

The unit is a key equipment to dehide pigs in a slaughtering and processing plant. It is of high productivity, entire skin, good hygiene condition and less meat on skin, and so on.

9. 提升机

 Hoisting Machine

该机用于毛猪,白条肉的提升或空钩吊脚链的下降,根据用户的要求提升或下降到理想高度。具有结构简单,轻便灵活,操作维修保养方便等优点。

This machine is used got hoisting alive pigs and carcass or dropping returned hooks. Besides, it can hoist or decent at ideal height according to clients needs. Moreover, it is easy structure flexibility, easy operation and convenient maintenance, etc

10. 胴体加工输送线

该机是用于雕圈,开胸,取内脏,冲洗,劈半,检疫,修整,白条肉输送等作业的输送设备。与同步卫检并行,从而达到同步卫检的目的。

Carcass Processing Conveying Line

This is an auto conveying equipment being used to convey pigs from cutting of around anus, chest opening, evisceration, pig washing, splitting, quarantine, trimming and carcass conveying etc. it has parallel transmission with synchronous sanitary inspection.

 

11. 燎毛修刮抛光输送机

Singeing Trim Polishing Conveyor

该套设备由干燥机,燎毛炉,抛光机及输送线四部分组成。干燥机可以清除猪胴体上的松毛和水分,从而减低了燃气的用量;燎毛炉可以烧掉猪胴体上绒毛,并给猪皮杀菌;抛光机在燎毛后为猪胴体表面进行最终清洗,使手工刮毛的工作量大大降低,从而提高了工作效率。

This unit consists of drier, singeing oven, abrasive finishing machine and conveyor. Drier may eliminate moisture and fluff to reducing dosage of fuel gas. Singeing oven may burn out fluff on the carcass, and make sterilization for pig skin. Abrasive finishing machine is used to wash the carcass. All of which is reduce the manual working capacity and raise the productivity.

 

12.同步卫检

Synchronous Sanitary Inspection

圆盘式落地同步检疫白脏/红脏输送机

Floor-mounted Disc Type Synchronous Quarantine White/Red Viscera Conveyor

悬挂式同步检疫输送机

Suspended Synchronous Quarantine Conveyor

该设备主要采用同步输送技术,可以实现兽医对同一头猪的胴体,红脏白脏的同步检疫,以确保最彻底的检疫,保证出厂的产品全部经过完整的检疫。红白内脏可以自动脱钩、翻盘;冲洗装置可以实现手动及自动双向控制洗盘,自动化程度进一步提高。圆盘式落地卫检在胴体输送机下面运行,使白内脏直接落入盘内,避免了操作人员转身操作,减轻了劳动强度,提高了工作效率。

It adopts synchronous conveying technology and realises the synchronous quarantine for carcass, red and white viscera, make sure the engrained inspection and guarantee all product being inspected before delivery. Red and white viscera can automatically unhook and tip over the tray. As for washing device, it allows both manual and auto two way control washing tray, where further increase the level of automation. Besides, the white viscera can fall into the tray because the inspection operates under the carcass conveyor, which is reduces the labor intensity and increase productivity.

 

13. 劈半锯

Splitting Saw

带式劈半锯

Belt Type Splitting Saw

桥式劈半锯

Bridge Type Splitting Saw

往复式劈半锯

Reciprocating Type Splitting Saw

 

14. 分割设备

Subdividing Equipments

 

分割输送机

该套设备分为分段锯和输送机,其中分段锯主要用于对预冷后的猪二分体或多分体进行分段,是分割设备的必用设备;输送机是分段后猪肉的剔骨、分割肉的输送设备。我公司可根据用户的要求设计单层双层三层及品型分割平板输送机。

SUBDIVIDING CONVEYOR

This unit consists of partitioned saw and conveyor. Partitioned saw is the requisite equipment to break up carcass to two parts and fission; Conveyor is a handling equipment of deboning and meat carving of pigs. Users can select single-layer, double layer, three layer or others according to actual needs

 

激光式分断锯

Laser Partitioned Saw

卧式分段锯

Horizontal Partitioned Saw

旋转分拣台

Revolving Sorting Table

标准桶车

Standard Barrel-shaped trolley

 

15. PLC屠宰中央控制系统

PLC CENTRAL CONTROL SYSTEM

该套系统用于屠宰设备和轨道输送系统的集中控制,控制柜应放在通风干燥的房间。

This unit is used to intensively control slaughter equipments and conveying orbit system, which should be fixed in dry-airy room

16. 空钩清洗消毒站

该装置通过水罐中的超声波组件对扁担钩进行清洗。为保证清洗效果,可添加清洗剂。返回输送机输送担钩通过该清洗机,在出口处,扁担钩经冷水清洗。冲洗水加热后用于热水段。

Disinfection Station of Return Hooks

The unit is used to wash hook by ultrasonic component in ewer. In order to ensure the good cleaning results, cleaning agent is appended for it. Besides, hooks are conveyed through out washer by return conveyor, where hook s are washed by cold water at the exit of washer. Wash water can be used for hot water area after being heated.

废弃物风送装置

该装置利用压缩空气系统将废弃物通过管道输送到指定的位置。

Waste Air Conveying System

The unit is conveying waste to designated location through pipeline by air compress system.

17. 猪头烫毛机

Pig Head Scalding Device

 猪头刨毛机

Pig Head Debristling Machine

猪头劈半机

Pig Head Half-parting Machine

18. 猪蹄烫毛机

Pig Feet Scalding Device

猪蹄刨毛机

Pig Feet Scalding Device

19.猪肚清洗机

Pig Stomach Washer

20.清洗消毒设备

Washing and Sterilizing Equipments

带刀具消毒器的洗手盆

Lavabo with Cutter Sterilizing Device

围裙清洗器

Apron Washer

劈半锯(开胸锯)消毒装置

Splitting/Open Chest Saw Sterilizing Device

洗手装置

Hand Washing Device

21.  部分产品配件

Partial Product Accessories

1.     430吊架

430 Hanging Bracket

2.     350吊架

350 Hanging Bracket

 

3.       164吊架

164 Hanging Bracket

4.       225管轨吊架

225 Hanging Bracket of Vasiform Orbit

5.        双轨道岔

Double Orbit Switch

6.       单轨道岔

Single Orbit Switch

7.      插条式管轨岔道

Quickset Type Vasiform Orbit Switch

8.      插条式管轨

Quickset Type Vasiform Orbit

9.       P100可拆链

P100 Knock Down Chain

10.      扣脚链

Shackle Chain

11.      管轨扣脚链

Vasiform Orbit Shackle Chain

12.     三向道岔

Three-way Switch

13.     叉挡

Fork Block

14.     管轨滑轮叉脚钩

Vasiform Orbit Pulley Fork Hook

15.     /双轨滑轮

Single/Double Track Pulley

16.    空负载滑架

Idling/Load Sliding Carriage

17.    刨毛片

Debristling Plate

18.     挂钩滑架

Hook Carriage

19.    双轨滑轮限位闸

Limit Brake of Double Track Pulley

20. 红脏挂钩.

Red Viscera Hook


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